Pharmaceutical Cleanroom Technology Innovations Reduce Operating Costs Without Cutting Corners

Published on
July 19, 2022

Smarter Cleanroom Technology Streamlines Productivity

With demand rising for medications and other lab-born innovations, the pharmaceutical cleanroom technologies market is on track to blow past $9 billion by 2026, a healthy bump over the $7.1 billion it commanded last year. COVID-19 gets some of the credit for sparking new interest in setting up cleanrooms to handle the flood of therapeutics needed to beat the pandemic into remission. In fact, Big Pharma grabbed the biggest share of the cleanroom tech market in 2020, when the virus outbreak was at its worst.However, businesses across the board are dealing with a three-fold challenge that is forcing them to lean on technology like never before, and pharmaceutical cleanrooms are not immune. The labor crunch can mean having to manage a precarious balance between quality and productivity, the well-chronicled supply chain meltdown makes many products scarce and inputs hard to obtain, and searing-hot inflation puts enormous pressure on pharmaceutical cleanroom operators to clamp down on costs.Luckily, pharmaceutical manufacturers have options that don’t include trying to cut corners in the battle to keep expenses under control. Smarter cleanroom technologies and equipment like purpose-built mobile workstations offer pharma producers a streamlined approach to meeting strict regulations and running a tight ship.

Pharmaceutical Cleanrooms Need the Right Tools to Make the Most of Available Labor

It’s impossible to talk about cleanroom technologies without mentioning the very real humans responsible for running them. Cleanrooms run on people, and hourly manufacturing wages leapt more than $1 from April to May in 2022.Operators face the challenge of setting pharmaceutical cleanroom workers up for success in a carefully managed environment while minimizing the cost of labor as wages climb. Intelligent cleanroom design goes a long way toward making sure staff have the right equipment to tackle their tasks without messing up and making the kinds of mistakes that drive waste and send costs spiraling.

Increase Efficiency by Bringing Pharmaceutical Cleanroom Technology to the Point of Task with Mobile Cleanroom Workstations

Today’s modern facilities are deploying mobile cleanroom computer carts designed specifically with pharma’s closely regulated needs in mind. Selecting a user-friendly stainless steel cleanroom cart with fully sealed ports and monitor bridges ensures staff have an easy-to-operate machine that helps them work smarter while making sanitization a snap. Additionally, mobile cleanroom carts offer a key advantage. With the task now right at the worker’s fingertips, employees don’t have to waste valuable time—and energy!—trekking back and forth from one station to the next. Fatigue is one of the biggest culprits behind cleanroom errors. The more you can do to keep mistakes to a minimum, the better the business result. Quality pharmaceutical cleanroom carts keep workers up and running with hot-swappable batteries they can quickly switch out without powering the whole thing down. This data-minded approach reduces the chances that critical information gets lost when a system would otherwise have to recharge. Make data collection a priority with a mobile cleanroom cart that streamlines every aspect of the process from gathering lab data all the way through electronic batch collection and production.

Mobile Cleanroom Carts Enable Compliant, Efficient Cleanroom Data Collection

Cleanroom technology represents a massive leap forward from the way cleanrooms run in the absence of intelligent design. Remember when fixed workstations were the norm? That was the only option workers had when they needed to manage the vital electronic batch records representing the lifeblood of pharma companies. Something as simple as moving from Point A to Point B could cost cleanrooms thousands of dollars or more. Wasted movement risks compromising cleanroom integrity, increases the potential for human error, and shaves valuable minutes off of every day.Now, mobile cleanroom carts running on battery power systems offer a solution to the cleanroom technology challenge. They are a versatile addition to modern cleanrooms focused on taking data loss, wasted steps, errors out of the equation by bringing technology to the point of task and offering 24/7 uptime.

Automated Cleanroom Monitoring Systems Can Be Integrated for Even Better Efficiency

Costs matter in today’s pharmaceutical cleanrooms. That’s why companies are investing in new monitoring systems geared at driving error-free operations. No one wants to find themselves in the position of tossing an entire batch and starting from scratch. Replacing manual monitoring with automated systems on a mobile cleanroom cart creates an environment where compliance, accuracy and up-to-the-minute visibility come first.

Cost Savings for Pharmaceutical Cleanrooms Key Takeaways

Running a top-quality pharmaceutical cleanroom requires a close eye on regulations but there’s always a way to cut down on operational costs.

  1. Start with a cleanroom design that saves staffers from having to constantly move between rooms while also slashing your utility bills.
  2. Invest in cleanroom technologies that take aim at errors by bringing essential technology to the workers.

Not only will you streamline your processes but you also get the added benefit of cutting your labor costs and improving your employees’ day-to-day lives. A cleanroom mobile workstation just might be the solution your facility’s been looking for.Contact DTG today to discover why pharmaceutical room technology is the smart manufacturing choice.